Fume Control Extraction Systems

In industrial environments such as welding, laser cutting, and fabrication, managing fumes is a critical component of workplace health and safety. Gentronics offers industry-leading fume extraction systems to safeguard workers, equipment, and the environment.

Gentronics offers reliable and efficient tools to help businesses maintain industry standards and regulations to enhance safety and improve operational efficiency.

 

What Are Fume Extraction Systems?

A fume extraction system is a specialized air filtration tool that removes hazardous contaminants in the surrounding environment. The system works by creating a negative pressure through fans which sucks in contaminated air, which is then filtered and purified and released back into the workspace. After new safe work regulations in place, welding workspaces now require a maximum of 1mg per m3 down from 5mg per m3.

Industries such as welding, plasma cutting, and fabrication rely on these systems to minimize workers’ exposure to harmful substances such as chemical fumes and toxic gases. Integrating these systems will improve air quality, enhance workshop safety, and ensure compliance with new regulations.

Stationary and Mobile Units

Fume extraction systems come in various configurations to suit different industrial environments:

• Stationary units are ideal for large-scale operations where air quality control is needed and a structured movement of operations.
• Mobile/Portable extraction units provide flexibility, making them ideal for smaller workshops, multiple workstations, and different locations. Portable extraction units also encompass PAPR (Powered Air Particle Respirator) units that attach directly to the welding mask, such as the Speedglas Adflo Helmet.

Most Extraction units now operate on a plug-and-play feature meaning, simply plug in the units, and position the extraction arm and it’s ready to extract fume.

Applications for Fume Extraction Units

Fume extraction systems have diverse applications across industries, tailored to specific conditions and challenges of each workplace.

• Welding Fume Extraction Systems: Remove toxic fumes produced during the welding process to protect worker health and maintain a safer environment
• Laser Cutting Extraction Units: Manage fine particles in the air and fumes generated through cutting tasks.
• Plasma Cutting Extraction System: Capture sparks and heavy metal particles during cutting operations.
• Soldering Extraction Systems: Ensure safe air quality in the manufacturing of electronics, and smaller-scale electrical assembly operations.
• Induction Furnace Extraction Systems: Handle extreme heat and high-volume fumes in heavy industrial settings.

Each application of a fume extraction system requires the correct extraction unit to optimize for both safety and effectiveness. Providers such as Gentronics offer tailored solutions to meet specific needs.

Maintenance Tips For Optimal Performance

Maintaining Your Industrial Air Filtration System is vital for ensuring long-term reliability and effectiveness.

Filter Replacement

Filters are a key component for any fume extraction system, and timely replacement is essential to maintain effectiveness. Most units include sensors or indicators that alert the users when it’s time for a replacement. Typically the filters require replacement every 12 months depending on usage.

Routine Servicing

Regular servicing keeps your system running smoothly. Gentronics offers comprehensive maintenance packages which include inspections, servicing, and replacement parts for your machines to perform at their best.

Gentronics is a trusted industry leader offering a range of filtration and extraction systems from machines to PAPR masks. Whether you need a welding fume extraction system for the manufacturing line or a mobile fume extraction unit for a dynamic workshop, our products combine safety and effectiveness.

Contact us today to learn more about our industrial air filtration systems and how they can improve your operations. Let Gentronics help you protect your team, equipment, and the environment while ensuring a safe workplace