Lincoln Electric Hyperfill®

Reduce your welding cost with HyperFill® and increase your productivity

What is HyperFill®?

HyperFill® is a patented and licensed twin-wire GMAW-P solution that utilizes two electrically conductive wires, energized by a single power source and fed through a single wire feeder, single gun liner and a single tip.

HyperFill® allows for deposition rate above 8,2 kg/h (+10,9 kg/h robotic), combined with Lincoln Electric Premium wires, allows to make larger welds, faster and more easier, resulting in an increasing of productivity.

1. Ramp

2. Peak

3. Tailout

4. Background

Typical customer’s production cost composition

Overhead and Labour typically account for over 80% of production cost. HyperFill®, the innovative twin-wire MIG
solution is effective on this part of production cost, where a reduction, even if minimal, has a great impact.

Cost of wire and equipment is important, but accounts for only 10% of overall production cost.

Performance issues (spatter, wire feeding…) due to the utilization of low market value commodities could possibly add to the total cost of production.

HyperFill’s effect on welding cost reduction

Comparison with spray-arc process, delivered by conventional CV power sources and welding parameters commonly used with mild steel solid wire 1,2 mm diameter

Segments where HyperFill® can find best applicability:

STRUCTURAL: general metal frames production

HEAVY FABRICATION: Construction equipment, cranes, lifting equipment

PIPE WELDING : rotating pipes horizontal axe

OFF-SHORE STRUCTURES

LPG TANK

Equipment configuration guide:

S500

S700

R450

Read The Full Cost Reduction Document Here